This instruction show you guide on how to install cylinder head for Volvo Penta D1 D2 series engine.
Steps:
1 Check the piston height with tools 9989876 and 9995192. Select a new cylinder head gasket, please refer to “Technical data”.
Check that the valve lifters are in place.
2 Check that the engine block guide pins for the cylinder head are in place. Install a new cylinder head gasket with the marking upwards.
Put the cylinder head in place. Insert the screws (1) and torque them as in the tightening schedule, to the torque specified in “Technical Data”.
3 Install the push rods (1) and valve caps (2)
4 Install a new seal on the rocker arm bridge (1). Install a new rocker arm bridge. Make sure that the push rods and rocker arms (2) are correctly aligned.
Tighten the nuts (3) evenly to the specified torque, please refer to the “Technical Data” chapter.
5 Install the oil supply pipe (1) on the cylinder head with new seals.
6 Installing the injectors:
Apply sealant part. no. 840879 to the threads of the two lowest screws (1).
Put new copper seals on the bottom of the cylinder head.
Install the injectors and tighten them evenly to the specified torque, please refer to the “Technical Data” chapter.
